Winners from
Other Years

Buell Lightning Cityx

Recreation & Leisure Award

Molder: Bemis Manufacturing Company

Moldmaker: CDM Tool

OEM: Buell



Description

Buell Lightning Cityx City Cross Sport Motorcycle

Why is this Part Innovative?

The tank cover/air box cover is the first use of a new transparent, chemical resistant, rigid material that allowed the designer to create a ìlookî or style that would attract the attention of young buyers. The cover and windscreen had to be rigid and stable at speeds, but were required to have the tinted transparent look.

Process 

Injection Molding - The unique material required that we injection mold the parts.

Design 

Design was done using CAD
Mold flow analysis

Tooling

Steel - single cavity

Material

PC/PBT
The material allowed the design to create a "look" while still meeting the form, fit, and function requirements. 

Finishing

N/A